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They don't really have a factory per se, it's more of a shop from what I understand. Only two guys build the canoes, one of whom is the owner, and they can only produce two canoes per week. They very rarely have any kind of inventory, and only build them upon receiving an order and payment. Getting the boats to their customers is an ever present challenge for them, and I think they have a couple personal sources who deliver them. In my case, we're probably going to take a few days off and visit the Smoky Mountains, then grab it on the way home, as they are just west of the Smoky's.
As far as the wood ribs go, I believe they are encased in a single layer of opaque fiberglass, eliminating the need to maintain them. The only thing I would have to oil annually would be the decks, gunwales, thwart, yoke, and seats.
I'm not exactly a spring chicken at 41, but I'm a pretty decent size specimen at 6'2", 250 lbs, so carrying it shouldn't be too much of a problem, but I admit, I'd rather carry a 44 pound kevlar.
My wife and I are thinking about this boat, despite the cost, to celebrate 20 years of marriage, along with a promotion I just got at work after waiting for it for years. I also recognize this is a boat that could be passed down to my teenage boys when I call it quits, as apparently there are some of these Merrimacks around from the 1960's.
I will say, I was suckered in by the beauty and craftsmanship of the canoe, so I thought I'd float it past you folks just to make sure there weren't any glaring deficiencies as a wilderness tripper.
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